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熱噴涂設備-噴鋅機-噴鋁機

 

靜(jing)電粉(fen)末噴(pen)涂產(chan)品國產(chan)

熱(re)噴(pen)(pen)砂機(ji)(ji)械(噴(pen)(pen)鋅機(ji)(ji),噴(pen)(pen)鋁機(ji)(ji),噴(pen)(pen)鋅鋁碳素鋼機(ji)(ji))產品系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)噴(pen)(pen)漆型號(hao)的(de)時(shi)候:以特定熱(re)媒將噴(pen)(pen)漆板材(cai)(電子線或(huo)粉(fen)材(cai))加熱(re),遇熱(re)的(de)板材(cai)造成熔(rong)融或(huo)半(ban)熔(rong)融動態的(de)水分子,等水分子以再壓縮室內(nei)空氣為動力系統以有(you)相應的(de)時(shi)間沖擊性并積聚在基(ji)身體(ti)表(biao)面面上方(fang),造成含有(you)有(you)相應特點的(de)噴(pen)(pen)漆層(ceng)。

·以打造主軸的(de)各種不(bu)同,可可以分為(wei)一氧化(hua)碳(tan)(tan)一氧化(hua)碳(tan)(tan)燃(ran)燒(shao)(shao)法和電(dian)(dian)(dian)(dian)(dian)(dian)熱(re)器(qi)法。前面還有一氧化(hua)碳(tan)(tan)一氧化(hua)碳(tan)(tan)燃(ran)燒(shao)(shao)燃(ran)燒(shao)(shao)的(de)火柱噴(pen)(pen)砂(sha)(sha)料(liao)、發生爆(bao)炸(zha)噴(pen)(pen)砂(sha)(sha)料(liao)及(ji)高速的(de)燃(ran)燒(shao)(shao)的(de)火柱噴(pen)(pen)砂(sha)(sha)料(liao)(HVOF);后面一種收錄(lu)弧光粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)及(ji)等化(hua)合(he)物粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)(又分臥式儲罐等化(hua)合(he)物粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)與水穩等化(hua)合(he)物粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng))。粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)對(dui)涂膜導致首(shou)要(yao)影響到的(de)是(shi)(shi)粉(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)末(mo)(mo)噴(pen)(pen)漆(qi)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)工(gong)(gong)(gong)藝(yi)(yi)流(liu)(liu)(liu)程(cheng)(cheng)(cheng)溫度(認真的(de)說(shuo),是(shi)(shi)溶滴震蕩基表皮面時的(de)溫度)和溶滴震蕩表面上的(de)轉速。

·斯特爾熱靜電(dian)噴(pen)(pen)漆(qi)工(gong)藝(yi)系統大部分用到(dao)塔桿、燈(deng)桿、鐵路橋梁、水閘們(men)、港口碼(ma)頭等(deng)機(ji)支座(zuo)大外層積長久防腐涂料及(ji)印染烘(hong)缸(gang)、柔印輥(gun)、曲軸等(deng)工(gong)件(jian)的的外層損(sun)耗的靜電(dian)噴(pen)(pen)漆(qi)工(gong)藝(yi)解(jie)決,還(huan)使用到(dao)電(dian)解(jie)電(dian)容、電(dian)瓷這個行業的電(dian)極材料靜電(dian)噴(pen)(pen)漆(qi)工(gong)藝(yi)等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

納米涂層作用 Coating function

法律依據美利堅F.N.LONGO對熱靜(jing)電粉末噴涂鋁層的等級分(fen)類做法,鋁層按基本功能(neng)可包含:

1、耐腐蝕損(sun)表(biao)層(ceng)(ceng)。還包括抗黏著剎(cha)車盤(pan)有損(sun)壞、漆層(ceng)(ceng)困倦剎(cha)車盤(pan)有損(sun)壞表(biao)層(ceng)(ceng)和耐沖濁(zhuo)表(biao)層(ceng)(ceng)。里面很(hen)多(duo)原因仍(reng)有抗高低(di)溫(<538C)劃痕(hen)和抗中(zhong)高溫(538~843C)剎(cha)車盤(pan)磨損(sun)涂膜之分。

2、耐溫(wen)抗硫(liu)(liu)化鋁層。宜種鋁層分為氣溫(wen)時候(其(qi)中(zhong)的有硫(liu)(liu)化氣息、腐(fu)化性汽體、低于843℃的沖(chong)蝕(shi)及熱障)和(he)(he)熔(rong)(rong)融(rong)材料時(這當(dang)中(zhong)有熔(rong)(rong)融(rong)鋅、熔(rong)(rong)融(rong)鋁、熔(rong)(rong)融(rong)鐵和(he)(he)鋼、熔(rong)(rong)融(rong)銅(tong))所采用的鋁層。

3、抗大(da)方(fang)和浸漬銹(xiu)蝕(shi)(shi)(shi)表(biao)層。大(da)方(fang)銹(xiu)蝕(shi)(shi)(shi)也以及化工業(ye)互動性、鹽性互動性、田野互動性等有的銹(xiu)蝕(shi)(shi)(shi);浸漬銹(xiu)蝕(shi)(shi)(shi)也以及食(shi)用惠(hui)陽、非食(shi)用惠(hui)陽、熱(re)惠(hui)陽、建議使用淡鹽水配合、有機化學(xue)和食(shi)品類生產(chan)等有的銹(xiu)蝕(shi)(shi)(shi)。

4、電導(dao)和(he)阻值納米(mi)表層。這種納米(mi)表層使用電導(dao)、阻值和(he)閉屏。

5、醫治寸尺塑料塑料涂層(ceng)。宜種(zhong)塑料塑料涂層(ceng)應用在(zai)鐵基(ji)(可切(qie)割與可銑削(xue)的(de)碳素鋼和耐蝕鋼)和稀有塑料塑料(鎳、鈷、銅、鋁、鈦及兩人的(de)鎂合金(jin))包(bao)裝品。

6、廠家機件腐蝕痕跡把(ba)控鋁層。這鋁層可(ke)磨(mo)。

7、耐化(hua)工(gong)工(gong)業(ye)灼傷金屬涂層。化(hua)工(gong)工(gong)業(ye)灼傷比如(ru)各(ge)類(lei)酸、堿、鹽(yan),各(ge)類(lei)硅化(hua)物物和各(ge)類(lei)有(you)機物化(hua)工(gong)工(gong)業(ye)導電介質的灼傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂機器系類

好產品優勢 Product features

高速(su)路公(gong)路焊弧靜(jing)電涂(tu)裝機是子公(gong)司(si)成功研制設計規劃的一些(xie)類產品。它是以(yi)電所產生焊弧為供暖(nuan)系統,將廢(fei)合金金屬(shu)絲(si)融化,以(yi)做(zuo)好壓縮(suo)冷空(kong)氣(qi)做(zuo)好做(zuo)霧化及保(bao)壓,將需(xu)靜(jing)電涂(tu)裝用(yong)廢(fei)合金金屬(shu)絲(si)吹成微細科粒,高速(su)路公(gong)路噴(pen)向經歷(li)過預處(chu)里產品表面層,換(huan)取很理(li)想納米涂(tu)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適宜使用(yong)范圍 Applicable scope

1. 高壓鐵塔、公(gong)路(lu)橋、水水閘(zha)、油船等鋼構類型噴(pen)鋅噴(pen)鋁防(fang)蝕。

2. 造紙廠烘缸、設(she)計印刷輥、曲軸等軸類(lei)外表(biao)損(sun)壞的涂裝清理。

3. 濾波電容、電瓷業(ye)的(de)電級涂裝(zhuang)等。

4. 生物質(zhi)鍋爐四管、制粉(fen)系統(tong)的(軸流風機水泵葉輪及蝸殼)、滾軸、烘缸、軸類、塑(su)膠模具等防磨(mo)抗腐蝕粉(fen)末(mo)噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

服務器(qi)技術參(can)數Model

STR-400

STR-400A

STR-250-D

發送電(dian)阻Input voltage

3相AC380V、50Hz

特殊輸送工作電壓Rated output power

18kw

13kw

7kw

固(gu)定電流(liu)大小Rated current

400A

300A

250A

的輸出端(duan)電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

過載率Load rate

60%

電流電壓調(diao)控級數Voltage regulation series

粗、細調各3檔、共9檔

長寬高盡寸Envelop dimensions

600×460×850

體重Weight

215kg

195kg

140kg

耐(nai)壓(ya)等級Insulation class

E

 

最主要(yao)的技術(shu)工藝技術(shu)參數表 Main technical parameters

涂裝文件

Spray materials

數據線的直徑

Wire diameter(mm)

選用事業直流電

Common working current(A)

負載相電壓

load voltage(V)

并選擇環境帽小口徑

Choose air hat caliber(mm)

噴砂工作效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅(tong)線Copper wire

2.0

150-200

35-40

7-8

18

高合金(jin)鋼絲(si)High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼裝飾管(guan)嗎板Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫(xi)鋁合(he)金絲(si) Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本(ben)套的(de)(de)(de)裝備由極(ji)速電(dian)(dian)孤(gu)噴槍、電(dian)(dian)孤(gu)靜電(dian)(dian)噴涂電(dian)(dian)壓組合。另需配建的(de)(de)(de)裝備:的(de)(de)(de)空(kong)汽進行制冷機、的(de)(de)(de)空(kong)氣當中柴油(you)濾清器、放絲(si)盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣的壓力

Air pressure

設置電

Input power

輸送耗油率

Output power

打出輕載直流電壓

Load voltage output

電源線自重

Power weight

更改交流電壓

Adjusting voltage

>0.5Mpa

380V(三(san)相電(dian)源)50HZ

16KW

18-44V

178kg

0-24V

 

適用(yong)一身式(shi)電(dian)機控制氣、電(dian)電(dian)開關,運行更以便于,可控制長離登高(gao)家庭作業。

a粒子(zi)著陸(lu)流速達420m/s以內。

徑向空氣加速度達(da)600m/s。

耐磨涂層巖漿巖率大過75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍克重

Gun weight

熱空氣阻力

Air pressure

冷空氣耗電量量

Air consumption

送絲地心引力

Send silk gravity

控速依據

Speed range

輸進端電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極控速

≤24V(直流電壓)

 

靜電噴涂產品類別

1、電(dian)弧焊接噴涂工藝機主要是用作鋼(gang)形式的大(da)體積防腐(fu)蝕及受損(sun)或制造(zao)人為失(shi)誤的機械零部件表面(mian)能(neng)牙(ya)齒(chi)修復和制法電(dian)感導(dao)電(dian)涂覆等。

2、注(zhu)意噴涂(tu)料建材(cai):鋅、鋁等(deng)。

3、只能根據各不相(xiang)同負(fu)荷(he)水(shui)平的生產的須得,該弧光噴槍可(ke)調(diao)整(zheng)在機(ji)器上對(dui)的規則的大(da)軸類對(dui)其進行粉末噴涂。

4、適用性拉式電孤噴槍,推(tui)式電孤噴槍也可以用。

5、該電(dian)將(jiang)噴(pen)槍工作(zuo)控(kong)住、送絲可控(kong)硅調壓、乙炔氣管道閥門集滿身是佳(jia)的弧光噴(pen)噴(pen)漆生產設備(bei)。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴涂工藝:
焊弧電子線涂裝工藝設計一項融合了對接焊工藝設計的不便性和輕便性的熱涂裝工藝設計技巧運用,僅僅好的面上外理技巧運用具體上可在一些環境不便地采用。除此之外,焊弧涂裝工藝設計系統的的入料本事使之可佳地運用于大占地面面上外理情況下,這類較大規模建筑設計的鋼型式和較大規模輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧數據線熱靜電粉末靜電噴塑將數據線徹徹底底熔融、做霧化,并將液滴噴灑到鋼件外面。該制作工藝安全采用焊弧煮沸,而非安全采用氧-能源火柱夜化石油氣材料。在一款雙線中等價格,BGP系統里,焊弧提高兩根填裝了需靜電粉末靜電噴塑成分的數據線反相極頭,數據線的交叉性點一直定位系統在壓解氧氣噴灑頭前面,當焊弧生產的熱氣熔融數據線,噴灑頭將熔融液滴噴入鋼件外面。機戒上料器將倆種數據線持續時間超出 保障焊弧靜電粉末靜電噴塑和夜化石油氣材料的實現供給充足。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是不同的鏜孔表層隔離、防銹的機器。為避免鏜孔表層表層的被氧化,往往普遍都主要選擇漆面維護,其防銹使用期普遍在3-5年,但是都要總是性展開維修維修檢修、維修檢修,所耗不少人力成本資源配置。現主要選擇鏜孔表層表層噴砂后噴鋅、再噴油漆生產技術充分維護,防銹使用期達到30年以上的不需維修檢修。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。